• Skip to primary navigation
  • Skip to main content
  • Skip to primary sidebar

WeldingPick

All About Welding Stuff

  • Brands
    • Top 3 Best Dekopro Welding Helmet 2021 Review
    • Top 5 Best Auto-Darkening Welding Helmets under $200
    • Top 6 Best Antra Welding Helmet Reviews (2021)
    • Top 6 Best YESWELDER Welding Helmets Review
    • Top 7 Best Miller Welding Helmet Review 2021
  • Reviews
    • Lotos ltp5000d Red vs Brown Plazma Cutter -Detailed Review
    • CNC Plasma Cutter, Hero Cut HC7000 220v 70Amps Review 2021
    • DEKOPRO 110/220V MMA Welder,160A ARC Welder Machine Review
    • Hypertherm 088079 Powermax30 XP Plasma Cutter Review
    • Lincoln Electric K3034-4 VIKING 3350 Welding Helmet
    • Review: Lotos CT520D 50 AMP Air Plasma Cutter, Tig & Stick
    • Review: Hobart 500576 AirForce 40i Plasma Cutter
    • Mophorn 50 Amp Plasma Cutter Dual Voltage Plasma Cutting Machine
    • Plasma Cutter, CUT50 50 Amp 110V/220V Cutting Machine Review
    • PrimeWeld 50A Air Inverter Plasma Cutter Portable Review
    • Review: Hobart 500566 Airforce 40i Plasma Cutter 240V
  • Amazon Affiliate Disclosure

How to build a plasma cutter

by Hassan786

If you are a DIY person and love making things with your own hands, you will find this information very helpful for building your own plasma cutter.

Use of Plasma Cutters

Plasma cutters are useful for multiple purposes; mainly, they are used to cut different conductive metals, including copper and aluminum.

You will find plasma cutter being used at automobile workshops, scrapping operations, industries, and even some people keep the plasma cutter in their garage to use it as a repairing tool.

  • Benefits of Plasma Cutting

Plasma cutting uses the electrically conductive gas to cut through the metals by means of an accelerated small nozzle. Plasma cutting is a preferred method for cutting different metals as it offers high precision and quality with greater speed.

With the help of a plasma cutter, you can easily cut a batch of multiple plates without any hassle. In addition, the plasma cutting technique is economical, user, and environmentally friendly, and is energy efficient. Plus, it generates less slag as compared to other techniques.

HOW TO BUILD A PLASMA CUTTER

Making a Plasma Cutter is Easy or Not?

If you are fond of making machinery and are familiar with different tools and equipment, in that case, you can easily make your own plasma cutter; however, if you are not familiar with the terms and the parts which are required to build the plasma cutter, the process of making it will be quite difficult for you but here in this article we tried our best to keep it as simple as we can.

When using the plasma cutter, you should never forget the safety gears and should follow the proper rules and procedures.

If not used properly or without wearing the safety equipment, it can lead to a severe injury. Recommended safety gears which should be used at any cost are welding helmet, gloves, jacket, and work boots.

When making a plasma cutter, you don’t need to wear a helmet, but gloves would be necessary as you are going to deal with electricity.

Preparation

  • Analyze your requirement

Before starting the building process, you should analyze that for what purpose you are going to use it for; if you are going to use it at your or garage for repairs, then a simple plasma cutter would be enough for you, and if you are going to use it for construction or industrial purpose, you will definitely need heave tools and parts and in-depth knowledge with a little bit of experience.

Here we will proceed with the simpler one so that you don’t have to spend your money on it for using it at your home and garage.

  • Gather required tools and equipment

For gathering the essential parts, you have two alternatives. The first is that you purchase all parts and components from the market, and the second option is that you look for the parts around you, check if you have any old water heaters, air conditioners, microwaves, and other electrical machinery; from there, you can find most of the parts required for building the plasma cutter.

Listing down the item is always a good idea so that you can easily figure out the items you didn’t have. Mainly you will need to have a power source, capacitors, auto relays, plasma head, heater elements, work clamps, bridge rectifier, auto coil, some wires, air filter, regulator, and multifarious connectors and terminal ends.

Assembling

Once you have gathered the part and equipment which are required, you should not make a layout design or a diagram illustrating the schematic arrangements of parts, wires, and all other settings of the plasma cutter.

By doing this, you will have an idea and better understanding, which will directly help you to build this plasma cutter in time.

  • Planning and Mapping out

Designing a circuit will also help you in making amendments and rectification of faults before actually making a product.

You should take as much time in designing as you want because if it is done correctly, you can build your own plasma cutter very easily.

Implementation Phase

By now, you must have circuitry and design in your hand; now, all you need is to connect the elements in a proper way. Having a table, board, or a wooden piece will help. The first thing to arrange is the power source.

For this, you need to have a step-down transformer and contactor that you can wire it so that it can be turned on when required. For a mini plasma cutter, a battery can be used as a power source.

The next step is to connect capacitors, rectifiers, and a reed switch to control the high DC current flow in a circuit. Automotive relays are linked to control low voltage and current. Wire all components carefully and arrange them in order so that the circuit does not give an unwieldy look.

Just as you have done with joining the parts and elements, you can connect the air tank hose. In the end, you can connect the board terminals with the transformer and main power switch.

At last, you need to test it and check for any errors in operation. After you are done with the testing and resolving the errors, you should enclose it with a case in order to use it for future use.

In the end, always remember that you are not going to make a perfect plasma cutter on the first try, so you should not lose hope and keeps practicing it; eventually, you will make the perfect plasma cutter with your own hands.

What Causes Undercut In Welding?

What Causes Undercut In Welding?

Why Is Underwater Welding So Dangerous?

Why Is Underwater Welding So Dangerous?

How To Build Welding Lead Reels

How To Build Welding Lead Reels?

How To Do Oxy Acetylene Welding

How To Do Oxy Acetylene Welding?

How Does Ultrasonic Welding Work

How Does Ultrasonic Welding Work?

Why Are Welding Carts Angled

Why Are Welding Carts Angled?

How To Install Patch Panels Without Welding

How To Install Patch Panels Without Welding?

How Long Does It Take To Get A Welding Certification

How Long Does It Take To Get A Welding Certification?

HOW DOES UNDERWATER WELDING WORK

How Does Underwater Welding Work?

What Is The Duty Cycle In Welding

What Is The Duty Cycle In Welding?

What Are The Different Types Of Welding

What Are The Different Types Of Welding?

HOW TO REPLACE ROCKER PANELS WITHOUT WELDING

How to replace rocker panels without welding

HOW TO WELD STAINLESS STEEL STICK

How to weld stainless steel stick

How To Repair Wrought Iron Without Welding

How To Repair Wrought Iron Without Welding

HOW TO BUILD A UTILITY TRAILER WITHOUT WELDING 

How to build a utility trailer without welding

ARC WELDING FOR BEGINNERS

Arc welding for beginners

HOW TO BUILD A PLASMA CUTTER

How to build a plasma cutter

HOW TO GET A WELDING APPRENTICESHIP

How To Get A Welding Apprenticeship

How to weld cast iron with a Mig Welder

HOW TO WELD CAST IRON WITH A MIG WELDER

How to fix exhaust pipe without welding

Best Lincoln Welding Helmet Reviews

Top 6 Best Lincoln Welding Helmet Reviews 2021

Best Propane Torches

Top 10 Best Propane Torches 2021 (Updated)

10 BEST ANGLE GRINDERS

Top 10 Best Angle Grinders 2021 Reviews (Updated)

Best Butane Torch for Soldering & Welding

Best Butane Torch for Soldering & Welding

Best Welders for Aluminum

Top 7 Best Welders for Aluminum (Tig & Mig) 2021 Updated

Best Chipping and Slag Hammers for Welding

Best Chipping and Slag Hammers for Welding

Best MIG Welders under $1000

The 10 Best MIG Welders under $1000

Anti Spatter Welding Sprays

Top 10 Best Anti Spatter Welding Sprays 2021

Best 110V Welders

Top 10 Best 110V Welders -(Mig , Tig, Stick) Review 2021

Best plasma cutters under $1000

Best Plasma Cutters Under $1000

Best Flux Core Wire

Top 10 Best Flux Core Wire 2021 Reviews & Buying Guide

Best Engine Driven Welder Generators 2020

Best Engine Driven Welder Generators 2021

CNC Plasma Cutter, HeroCut HC7000 220v 70Amps Non-HF Blowback Pilot Arc Non-Touch Arc Starting Inverter 50/60Hz Clean Cut 3/4'', Easy Work With CNC table. (HC7000 220V)

CNC Plasma Cutter, Hero Cut HC7000 220v 70Amps Review 2021

DEKOPRO 110/220V MMA Welder,160A ARC Welder Machine IGBT Digital Display LCD Hot Start Welder with Electrode Holder, Work Clamp, Input Power Adapter Cable and Brush

DEKOPRO 110/220V MMA Welder,160A ARC Welder Machine Review

Hypertherm 088079 Powermax30 XP Building America Edition Hand Plasma System with Case and 15-Feet Lead

Hypertherm 088079 Powermax30 XP Plasma Cutter Review

PrimeWeld 50A Air Inverter Plasma Cutter, Portable Plasma Cutting Machine, Premium, and Rugged Plasma Cutter Kit, Automatic Dual Voltage 110V/220V AC with Plasma Torch, 1/2" Clean Cut, CUT50D

PrimeWeld 50A Air Inverter Plasma Cutter Portable Review

Mophorn 50 Amp Plasma Cutter Dual Voltage Plasma Cutting Machine Cutting Thickness Portable Plasma Welder IGBT Inverter

Mophorn 50 Amp Plasma Cutter Dual Voltage Plasma Cutting Machine

Hobart 500576 AirForce 40i Plasma Cutter

Review: Hobart 500576 AirForce 40i Plasma Cutter

Lincoln Electric K3034-4 VIKING 3350 Welding Helmet

Lincoln Electric K3034-4 VIKING 3350 Welding Helmet

Hobart 500566 Airforce 40i Plasma Cutter 240V

Review: Hobart 500566 Airforce 40i Plasma Cutter 240V

Lotos LTP5000D 50Amp Non-Touch Pilot Arc Plasma Cutter

Lotos ltp5000d Red vs Brown Plazma Cutter -Detailed Review

Top 6 YESWELDER Welding Helmets

Top 6 Best YESWELDER Welding Helmets Review

Dekopro Welding Helmet 2020

Top 3 Best Dekopro Welding Helmet 2021 Review

Top 5 Best Auto-Darkening Welding Helmets under $200

Top 5 Best Auto-Darkening Welding Helmets under $200

Best Welding Bag Pack Reviews 2020

Top 10 Best Welding Bag Pack Reviews 2021

Best Antra Welding Helmets

Top 6 Best Antra Welding Helmet Reviews (2021)

Top 6 Miller Welding Helmet

Top 7 Best Miller Welding Helmet Review 2021

Top 10 Best Welding Boots 2020

Top 10 Best Welding Boots Reviews 2021

Top 10 Best Stick Welders

Best Stick Welders Reviews & Buying Guide

Best Spot Welders – Detailed Buying Guide, Reviews & Comparison

Best Spot Welders – Detailed Buying Guide, Reviews & Comparison

Copyright @2020 -Weldingpick.com All Right Reserved